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- Modular Prefabricated Design
- Smart Remote Monitoring
- Extreme Climate Adaptability
- Redundant Power Path
- 25-Year Durability
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Product Description
1. Modular Design for Rapid Deployment
Factory-Integrated: Transformer, switchgear, control systems, and monitoring units pre-assembled in a single cabin—30% faster on-site installation vs. traditional substations.
Scalable Architecture: Supports 10kV/35kV voltage levels with capacity ranges from 500kVA to 5,000kVA.
Compact Footprint: Space-saving design (standard size: 8m x 4m x 4m) ideal for urban, industrial, or remote sites.
2. Smart Monitoring & Predictive Maintenance
Real-Time Data: Tracks 20+ parameters including load, temperature, insulation health, and partial discharge via IoT sensors.
AI-Driven Diagnostics: Predicts transformer aging, contact faults, or insulation degradation up to 14 days in advance.
Remote Control: Seamless integration with SCADA/EMS systems for cloud-based operation and fault isolation.
3. Extreme Environment Adaptability
Harsh Climate Ready:
High Altitude: Stable operation above 3,000m with reinforced insulation.
Corrosion Resistant: C5-grade anti-corrosion coating + stainless steel structure for coastal/salt-spray environments.
Arctic Performance: –40°C cold-start design with internal heating and anti-icing.
Multi-Layer Safety:
IP55 Enclosure: Dustproof, waterproof, and impact-resistant.
Fire-Proof Materials: UL94 V-0 certified flame-retardant cabin.
Surge Protection: Multi-stage arresters with ≤1.5 voltage protection ratio.
4. Zero-Downtime Reliability
Redundant Power Paths: Dual-source input with automatic transfer switch (ATS) for uninterrupted power.
Self-Diagnostics: Built-in health assessment tools reduce maintenance costs by 40%.
Long-Term Durability: Corrosion-free design ensures ≥25 years of trouble-free operation.
Technical Specifications
| Parameter | Value |
| Voltage Level | 10kV / 35kV (customizable) |
| Rated Capacity | 500kVA – 5,000kVA (modular expansion) |
| Short-Circuit Impedance | 6% / 8% (adjustable based on grid requirements) |
| Insulation Class | LI75/AC35 (10kV), LI170/AC70 (35kV) |
| Operating Temperature | -40°C to +55°C |
| Sound Level | ≤55 dB @ 1m (meets ISO 8528-9) |
| Protection Rating | IP55 (cabin), IP41 (internal switchgear) |
| Cooling System | Forced-air + liquid cooling (optional for high-load applications) |
| Design Life | ≥25 years |
Typical Applications
Urban Smart Grids: Compact design fits into densely populated areas with limited space.
Industrial Parks: Provides stable power for manufacturing, data centers, or EV charging stations.
Renewable Energy Integration: Ideal for solar/wind farms with anti-islanding and anti-backflow features.
Rural Electrification: Rapid deployment in remote villages with built-in grid stability controls.
Why Choose Our Prefabricated Intelligent Substation?
Future-Proof Design: Compatible with digital grid upgrades and AI-driven analytics.
Cost-Efficient: 20% lower lifecycle cost vs. conventional substations.
Green Certification: Energy-efficient transformers with <0.5% no-load losses.
